Wind Mill Towers

 

Specialized Mining

 

Thermal Power Spares

 

Heavy Engineering

 

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About Us

We have pleasure in introducing ourselves as one of the leading Engineering manufacturing industry in Trichy, Tamilnadu, India, with over two decades of experience in the manufacture Heavy Engineering Fabrication components.

Toolfab focusing on Heavy Engineering Fabrication with major emphasis on Wind Mill Towers, Thermal Power Plant Pressure parts components, Utility Package Boilers,     Railway Over Bridge Steel Composite Structures, Mining Equipments & Heavy Boiler Structures etc.

Further significant developments of Latest Engineering Techniques & Technology with constant research for customer need engineering solutions to meet 100% Quality and Customer Satisfaction in Time.

Core Vision & Values:

First and foremost core value: “Never sacrifice on time, Quality and Integrity” To be a premium Corporate Company with a clear focus on each business division. Understanding & Optimizing the engineering requirements of the customer, by expertise team. Fine define production line for each product to handle mass volume. Cost Effective Work Organization

Infrastructure

We have a well equipped Infrastructure with the State-of-art technology to meet the customer’s engineering requirements & delivery on time.

ShopFloor Area

  • Covered Shop floor Unit 1 : 20m x 170m x 3 bays.
  • Covered Shop floor Unit 2 : 20m x 210m x 3 bays.
  • Covered Shop floor Unit 2 : 20m x 240m x 2 bays.
  • Open area for utility & storage : 35 Acres.

Area For Utility

35 AcressnFor Storage & Future Utility

Handling Facility

    We have a rigid setup of high-tech EOT cranes in all the covered shop floor area. Also mobile cranes & gantry cranes for handling in open area.
  • 15 MT – EOT Gantry Cranes : 08 Nos.
  • 30 MT - EOT Gantry Cranes : 10 Nos.
  • 12 MT – Mobile Cranes : 12 Nos
  • 14 MT – Mobile Cranes : 01 Nos

Core Machinery

    We have a cluster of latest technology machinery in house to cover all fabrication activities.
  • CNC Plate Cutting Machine - Spec : 4 mtr wide x 30 mtr lg / Max. Cut Thk = 60mm - 4 Nos
  • Plate Rolling Machine - Spec : 3 mtr wide x 15 mtr lg / Max. roll Thk = 60mm – 4 Nos
  • CS Fitup Station – Spec : 4 mtr dia x 30m lg – 4 Nos
  • Auto Blasting machine – Spec : 4.3m dia x 30m lg – 1 Nos.
  • All type of latest welding machinery.
  • Hydraulic pressing machine - Spec : 1000 Metric Tons Capacity / 15 HP - Pressing Motor.
  • Horizontal Lathe - Spec : Bore dia 56 mm / 1.5 Mtr Dia / 2.5 mtr Bed –Lg.
  • Radial Drilling Machine : Spec : 80mm dia / Arm Length 2.2 Mtr

Storage & Preservation

An Optimized Set up for Material Receipt, Handling, Storage, Identification & Traceability as per ISO Standard

Testing Facilities

  • Easy Laser - Surface Flatness Measurement and alignment system - Make-DAMALINI AB – SWEDEN Ultrasonic Testing Machine (Digital & Analogue)
  • Magnetic Particle Testing machine.
  • Liquid Penetrate Test kits.
  • Painting Gauge –Coat measure M-1. Digital & Profile Gauge
  • Distance Measurement Laser
  • Hydro Testing Pump ( 350 Kg/cm2 (g) ) & Pressure Gauges – Various Ranges

Structural Columns : ‘+’ Columns, ’I’ Columns, Box Columns, Ceiling Girders

Structural Beams : Welded Beams, Bracing Beams, Bracing Boxes, Buck stay beams,Monorails  

 Ducting : Square, Elbow, Transition, Circular, Equal Tee, Unequal Tee, Chimneys, Reducers, David Assembly, Flue Gas Duct, Cold Gas Duct, Oil Air Duct, Air Foil Duct etc.

Dampers : Gate, Auto- dampers, Circular dampers, Isolators, Wind Box Assembly.

Expansion : Bellows All type of Bellows in MS & SS

Conveyor Equipments : All type of Pulleys with Shaft, Drive Head & Tail End Station, Idlers, Standard Shiftable Frames, Transition Frames, Belt Scrapers, Skirt Board, Crawler Pad. 

Others :Steam Flow Diverter frame, Steam Flow Duplex Flap, FlapArm, Gear Box Assembly, Toggle Arm, Seal Air Fan Frame, Guillotine Top Frame,Track Plates, Bends, Reducers, Venturi Meter, Flow meter, Panels, Diffuser, Air Header Blocks, Casing Walls, Skirt Assembly, Track Plates, Doom Bridges, Mill Housing Armoring Plates, 1400 Ltrs. Buckets.

Pressure Parts: All type of coils, loose bends, water wall panels, headers,Tanks,Pipings, skid assembly, welded bifurcates, fabricated unequal tee, Drums and ring header.

Wind-Mill Towers :Conical, Tubular, Hexagon and lattice types.  

 Railway over Bridges: Steel Composite Girders for Railway over bridges with erection.

Utility package boilers: Utility package Boilers for Rice mill, packing plants applications.

Milestones

WE HAVE SUPPLIED ALL PRESSURE PARTS COMPONENTS FOR HIGH PRESSURE SUPER CRITICAL BOILER UPTO 660 MW THROUGH M/S. BHEL TRICHY & OTHER NTPC ORGANISATIONS

WE HAVE SUPPLIED ALL CRITICAL MINING COMPONENTS TO NEYVELI LIGNITE CORPORATION

WE HAVE MANUFACTURED MORE THAN 1300 WINDMILL TOWERS (Conical, Tubular, Hexagon and lattice types) / WE HAVE MANUFACTURED WINDMILL TOWERS TO ALMOST ALL TOWER CUSTOMERS IN INDIA

 Since 1995 - Wind Towers supply to our Customers : 1576 MW

CONTACT

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